Application SolutionSimatic S5 to RSLogix 5000 Application Conversion Guide

10 Publication LOGIX-AP010B-EN-P - May 2010 PrefaceService BenefitsSpecialists for each of the product platforms will be involved during the program c

100 Publication LOGIX-AP010B-EN-P - May 2010Chapter 4 Additional RSLogix 5000 FeaturesThe RSLogix 5000 time-based objects provide the foundatio

101Publication LOGIX-AP010B-EN-P - May 2010 101Chapter 5Conversion of System FunctionsIntroductionThe purpose of this chapter is to examine the most c

102 Publication LOGIX-AP010B-EN-P - May 2010Chapter 5 Conversion of System FunctionsThe following objects can be accessed by the GSV/SSV instru

Publication LOGIX-AP010B-EN-P - May 2010 103Conversion of System Functions Chapter 5Example: Reading the TimeThe following ladder diagram shows

104 Publication LOGIX-AP010B-EN-P - May 2010Chapter 5 Conversion of System FunctionsExample: Setting the TimeThe following ladder diagram shows

105Publication LOGIX-AP010B-EN-P - May 2010 105Chapter 6Communication and NetworkingS5 Serial CommunicationSee these sections for information on commu

106 Publication LOGIX-AP010B-EN-P - May 2010Chapter 6 Communication and NetworkingLogix Serial CommunicationThe S5 serial communication modules

Publication LOGIX-AP010B-EN-P - May 2010 107Communication and Networking Chapter 6An example of a possible converter device is the following su

108 Publication LOGIX-AP010B-EN-P - May 2010Chapter 6 Communication and NetworkingS5 has limited capacity for connecting large amounts of I/O t

Publication LOGIX-AP010B-EN-P - May 2010 109Communication and Networking Chapter 6The SIMATIC S5 connects to the LAN bus as follows:• Master Co

PrefacePublication LOGIX-AP010B-EN-P - May 2010 11Additional OptionsAdditional options include the following:• Application-level telephone support dur

110 Publication LOGIX-AP010B-EN-P - May 2010Chapter 6 Communication and NetworkingChoosing a ControlNet Network or EtherNet/IP Network for comm

Publication LOGIX-AP010B-EN-P - May 2010 111Communication and Networking Chapter 6Remote connections depend on the communication module. The nu

112 Publication LOGIX-AP010B-EN-P - May 2010Chapter 6 Communication and NetworkingThe dialog box below provides an overview for configuring a c

Publication LOGIX-AP010B-EN-P - May 2010 113Communication and Networking Chapter 6The Logix 1756-SYNCH module uses fiber optic links to transfe

114 Publication LOGIX-AP010B-EN-P - May 2010Chapter 6 Communication and NetworkingIP 265 High Speed Sub ControlThis is essentially a high-speed

115Publication LOGIX-AP010B-EN-P - May 2010 115Chapter 7Drive and Loop ControlEncoder/Positioning ModulesThese are intelligent I/O modules that can ca

116 Publication LOGIX-AP010B-EN-P - May 2010Chapter 7 Drive and Loop ControlThe RSLogix 5000 motion instruction set provides commands for a var

Publication LOGIX-AP010B-EN-P - May 2010 117Drive and Loop Control Chapter 7S5 Analog Control ModulesS5 has a number of intelligent I/O modules

118 Publication LOGIX-AP010B-EN-P - May 2010Chapter 7 Drive and Loop ControlLogix Analog Control The RSLogix 5000 instruction set includes a PI

Publication LOGIX-AP010B-EN-P - May 2010 119Chapter 8Logix Replacements for S5 ComponentsIntroductionThis chapter lists S5 components and provides inf

12 Publication LOGIX-AP010B-EN-P - May 2010 PrefaceNotes:

120 Publication LOGIX-AP010B-EN-P - May 2010Chapter 8 Logix Replacements for S5 ComponentsThere are also two controllers in the 1768 CompactLog

Publication LOGIX-AP010B-EN-P - May 2010 121Logix Replacements for S5 Components Chapter 8Digital Input ModulesThe following table suggests Log

122 Publication LOGIX-AP010B-EN-P - May 2010Chapter 8 Logix Replacements for S5 ComponentsDigital Output ModulesThe following table suggests Lo

Publication LOGIX-AP010B-EN-P - May 2010 123Logix Replacements for S5 Components Chapter 8Digital Relay Output ModulesThe following table lists

124 Publication LOGIX-AP010B-EN-P - May 2010Chapter 8 Logix Replacements for S5 ComponentsAnalog Input ModulesThe following table suggests Logi

Publication LOGIX-AP010B-EN-P - May 2010 125Logix Replacements for S5 Components Chapter 8Siemens S5 Analog Input Range CardsThese do not have

126 Publication LOGIX-AP010B-EN-P - May 2010Chapter 8 Logix Replacements for S5 ComponentsAnalog Output ModulesThe following table suggests Log

Publication LOGIX-AP010B-EN-P - May 2010 127Appendix AOther Communication Modules Introduction This section contains an overview of the available modu

128 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesThe Profibus DP/PA Network can be configured by the free SST Configu

Publication LOGIX-AP010B-EN-P - May 2010 129Other Communication Modules Appendix Athe I/O data transfer on the Profibus network. It supports all stand

13Publication LOGIX-AP010B-EN-P - May 2010 13Chapter 1Controllers and I/O ModulesIntroductionThe objective of this chapter is to provide a user with i

130 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesThe ILX56-MM makes it easy for system integrators and end users to r

Publication LOGIX-AP010B-EN-P - May 2010 131Other Communication Modules Appendix AProtocols Supported Modbus TCP/IP and Siemens Industrial Ethernet su

132 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesLadder logic programming in the ControlLogix processor is required t

Publication LOGIX-AP010B-EN-P - May 2010 133Other Communication Modules Appendix AStandalone ModulesThis section contains an overview of the available

134 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesProSoft ProSoft provides several linking devices to exchange data fr

Publication LOGIX-AP010B-EN-P - May 2010 135Other Communication Modules Appendix AThe unit is also used for configuration of the nodes on the PROFIBUS

136 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesIn-rack Interface Cards for S5 rackTo put the remote S5 I/O on the P

Publication LOGIX-AP010B-EN-P - May 2010 137Other Communication Modules Appendix AOne OPEN5 card is needed per 135U rack (main and extension rack). In

138 Publication LOGIX-AP010B-EN-P - May 2010Appendix A Other Communication ModulesNotes:

14 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesS5 ControllersWhen converting a control system from Siemens S5

Publication LOGIX-AP010B-EN-P - May 2010140Copyright © 2010 Rockwell Automation, Inc. All rights reserved.Rockwell Automation SupportRockwell Automati

Publication LOGIX-AP010B-EN-P - May 2010 15Controllers and I/O Modules Chapter 1Logix ControllersCare must be taken when estimating the memory

16 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesLogix Controller Memory UseThe following table provides calcula

Publication LOGIX-AP010B-EN-P - May 2010 17Controllers and I/O Modules Chapter 1S5 Controller Memory UseSiemens recommends estimating 2 bytes o

18 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesThese are the available ControlLogix Digital DC Input Modules.R

Publication LOGIX-AP010B-EN-P - May 2010 19Controllers and I/O Modules Chapter 1Replacing 6ES5 431-4UA12 DI ModulesThis module requires voltage

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

20 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesThese are the available ControlLogix Digital AC Input Modules.R

Publication LOGIX-AP010B-EN-P - May 2010 21Controllers and I/O Modules Chapter 1Digital Output ModulesThe following table lists the available S

22 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesThe Siemens S5 6ES5 457-4UA12 Digital DC Output Module has an o

Publication LOGIX-AP010B-EN-P - May 2010 23Controllers and I/O Modules Chapter 1Analog Input/Output ModulesWhen converting from a Siemens S5 Co

24 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesAll I/O configuration is done from the project tree of the RSLo

Publication LOGIX-AP010B-EN-P - May 2010 25Controllers and I/O Modules Chapter 1These modules are supplied with standard calibration but can be

26 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesThe following dialog box shows how, by accessing the properties

Publication LOGIX-AP010B-EN-P - May 2010 27Controllers and I/O Modules Chapter 1The programmer can then create new tags with recognizable tag n

28 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesIf the S5 I/O must be maintained temporarily, communication mod

Publication LOGIX-AP010B-EN-P - May 2010 29Controllers and I/O Modules Chapter 1• Remote I/OMost remote I/O racks are connected to the Profibus

3Publication LOGIX-AP010B-EN-P - May 2010 3Table of ContentsPrefacePurpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 Publication LOGIX-AP010B-EN-P - May 2010Chapter 1 Controllers and I/O ModulesNotes:

Publication LOGIX-AP010B-EN-P - May 2010 31Chapter 2Software Conversions - Program StructureIntroductionThe Siemens S5 controller is programmed with t

32 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureThe following window shows the layout of tasks in

Publication LOGIX-AP010B-EN-P - May 2010 33Software Conversions - Program Structure Chapter 2Periodic TaskStep 5 and RSLogix 5000 software allo

34 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureEvent TaskStep 5 and RSLogix 5000 software allow t

Publication LOGIX-AP010B-EN-P - May 2010 35Software Conversions - Program Structure Chapter 2Task PropertiesThe following property settings can

36 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureThe nature of the application will determine how t

Publication LOGIX-AP010B-EN-P - May 2010 37Software Conversions - Program Structure Chapter 2In Step 5, OB1 is the first code executed. In RSLo

38 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureMore details on programming in RSLogix 5000 softwa

Publication LOGIX-AP010B-EN-P - May 2010 39Software Conversions - Program Structure Chapter 2With the Add-On Instruction a pre-scan routine can

4 Publication LOGIX-AP010B-EN-P - May 2010Table of Contents Programming Languages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureIn the ladder code these symbols can be displayed

Publication LOGIX-AP010B-EN-P - May 2010 41Software Conversions - Program Structure Chapter 2Logix AliasingThe difference between Step 5 and RS

42 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureWhen the alias tag is created, it will appear in t

Publication LOGIX-AP010B-EN-P - May 2010 43Software Conversions - Program Structure Chapter 2Internal Memory AddressingInternal controller memo

44 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureThere is no address field in RSLogix 5000 software

Publication LOGIX-AP010B-EN-P - May 2010 45Software Conversions - Program Structure Chapter 2ExampleData Block DB1 could be assigned to store d

46 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureFrom the tag database, a tag with this User Data T

Publication LOGIX-AP010B-EN-P - May 2010 47Software Conversions - Program Structure Chapter 2The tag database will automatically create the req

48 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program Structure Programming LanguagesThis section describes the p

Publication LOGIX-AP010B-EN-P - May 2010 49Software Conversions - Program Structure Chapter 2RSLogix 5000 Ladder Diagram Traditionally, Ladder

Publication LOGIX-AP010B-EN-P - May 2010 5Table of ContentsDrive and Loop ControlEncoder/Positioning Modules . . . . . . . . . . . . . . . . . . . . .

50 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureConversion of STEP 5 Code to RSLogix 5000 Software

Publication LOGIX-AP010B-EN-P - May 2010 51Software Conversions - Program Structure Chapter 2One of the first decisions in developing a Logix 5

52 Publication LOGIX-AP010B-EN-P - May 2010Chapter 2 Software Conversions - Program StructureNotes:

53Publication LOGIX-AP010B-EN-P - May 2010 53Chapter 3Software Conversions InstructionsIntroductionThe object of this chapter is to demonstrate how ty

54 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsBinary Instruction: ANDSIMATIC S5 RSLogix 5000S5 Control

Publication LOGIX-AP010B-EN-P - May 2010 55Software Conversions Instructions Chapter 3Binary Instruction: ORSIMATIC S5 RSLogix 5000S5 Control S

56 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsBinary Instruction: SET/RESETSIMATIC S5 RSLogix 5000S5 Co

Publication LOGIX-AP010B-EN-P - May 2010 57Software Conversions Instructions Chapter 3Binary Instruction: PULSESIMATIC S5 RSLogix 5000The pulse

58 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsBinary Instruction: Transfer/MoveSIMATIC S5 RSLogix 5000S

Publication LOGIX-AP010B-EN-P - May 2010 59Software Conversions Instructions Chapter 3On Delay TimerThe following example shows how a ON DELAY

6 Publication LOGIX-AP010B-EN-P - May 2010Table of Contents

60 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsSIMATIC S5 - LadderRSLogix 5000 - Ladderwhere timer T1 is

Publication LOGIX-AP010B-EN-P - May 2010 61Software Conversions Instructions Chapter 3Off Delay TimerThe following example shows how an OFF DEL

62 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsSIMATIC S5 - LadderRSLogix 5000 - Ladderwhere timer T5 is

Publication LOGIX-AP010B-EN-P - May 2010 63Software Conversions Instructions Chapter 3Counter - UPThe following example shows how a COUNTUP fun

64 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsSIMATIC S5 - LadderRSLogix 5000 - Ladderwhere timer COUNT

Publication LOGIX-AP010B-EN-P - May 2010 65Software Conversions Instructions Chapter 3Counter - DOWNThe following example shows how a COUNTDOWN

66 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsSIMATIC S5 - LadderRSLogix 5000 - Ladderwhere counter COU

Publication LOGIX-AP010B-EN-P - May 2010 67Software Conversions Instructions Chapter 3Comparison - EqualIn the following comparison function th

68 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsComparison - Greater ThanIn the following comparison func

Publication LOGIX-AP010B-EN-P - May 2010 69Software Conversions Instructions Chapter 3Comparison - Less ThanIn the following comparison functio

Publication LOGIX-AP010B-EN-P - May 2010 7PrefacePurposeThis user manual provides guidance for users and engineers who have used control systems based

70 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsComparison - Not EqualIn the following comparison functio

Publication LOGIX-AP010B-EN-P - May 2010 71Software Conversions Instructions Chapter 3Comparison - Greater Than or Equal ToIn the following com

72 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsComparison - Less Than or Equal ToIn the following compar

Publication LOGIX-AP010B-EN-P - May 2010 73Software Conversions Instructions Chapter 3Jump OperationsJump operations programmable in S5 can eas

74 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsConditional JumpIn the following example of the Condition

Publication LOGIX-AP010B-EN-P - May 2010 75Software Conversions Instructions Chapter 3Unconditional JumpIn the following example of the Uncondi

76 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsOverflow Jump Function JOWith S5 you can work with decima

Publication LOGIX-AP010B-EN-P - May 2010 77Software Conversions Instructions Chapter 3Arithmetic OperationsArithmetic operations programmable i

78 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsAdditionS5 uses three addition instructions depending on

Publication LOGIX-AP010B-EN-P - May 2010 79Software Conversions Instructions Chapter 3SIMATIC S5 - Ladder16 bit fixed point numbersRSLogix 5000

8 Publication LOGIX-AP010B-EN-P - May 2010 PrefaceTerminologySTEP 5 is the programming software environment for Siemens SIMATIC S5 controllers. RSLogi

80 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsSubtractionS5 uses three subtraction instructions dependi

Publication LOGIX-AP010B-EN-P - May 2010 81Software Conversions Instructions Chapter 3SIMATIC S5 - Ladder16 bit fixed point numbersRSLogix 5000

82 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsMultiplicationS5 uses two multiplication instructions dep

Publication LOGIX-AP010B-EN-P - May 2010 83Software Conversions Instructions Chapter 3SIMATIC S5 - Ladder16 bit fixed point numbersRSLogix 5000

84 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsDivisionS5 uses two division instructions depending on wh

Publication LOGIX-AP010B-EN-P - May 2010 85Software Conversions Instructions Chapter 3SIMATIC S5 - Ladder16 bit fixed point numbersRSLogix 5000

86 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsBlock Call OperationsS5 refers to independent portions of

Publication LOGIX-AP010B-EN-P - May 2010 87Software Conversions Instructions Chapter 3Block CallsFunction S5 RSLogixOperand 1 F10.3 data_bit1Op

88 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsRSLogix 5000 software allows for the option of parameters

Publication LOGIX-AP010B-EN-P - May 2010 89Software Conversions Instructions Chapter 3Shift OperationsS5 has the following instructions that wi

PrefacePublication LOGIX-AP010B-EN-P - May 2010 9PLC Logic Conversion Services Provided by Rockwell AutomationRockwell Automation provides additional

90 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsThis BFD function is not available in RSLogix 5000 Struct

Publication LOGIX-AP010B-EN-P - May 2010 91Software Conversions Instructions Chapter 3Conversion OperationsSiemens S5 uses the two’s complement

92 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsThe RSLogix 5000 Convert to Integer (FRD) instruction per

Publication LOGIX-AP010B-EN-P - May 2010 93Software Conversions Instructions Chapter 3The RSLogix 5000 Convert to BCD (TOD) instruction perform

94 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsFDG- Convert a 16 bit fixed point from binary to BCDIn RS

Publication LOGIX-AP010B-EN-P - May 2010 95Software Conversions Instructions Chapter 3DUD - Convert a floating point number to a 32 bit fixed p

96 Publication LOGIX-AP010B-EN-P - May 2010Chapter 3 Software Conversions InstructionsNotes:

97Publication LOGIX-AP010B-EN-P - May 2010 97Chapter 4Additional RSLogix 5000 FeaturesIntroductionThe objective of this chapter is to describe RSLogix

98 Publication LOGIX-AP010B-EN-P - May 2010Chapter 4 Additional RSLogix 5000 FeaturesAsynchronous I/O UpdatingIn Logix systems, I/O is updated

Publication LOGIX-AP010B-EN-P - May 2010 99Additional RSLogix 5000 Features Chapter 4RSLogix 5000 software also allows the programmer to perfor